Energy & Industrial Infrastructure

Power Generation & Grid Testing & Commissioning

Institutional testing framework for thermal, hydro, renewable & substation power systems - from OEM FAT (BHEL/GE/Siemens) to boiler hydro, turbine rolling, POWERGRID DGA/Tan Delta, ASME PTC PG tests, CEA 72-hr trial, and CPRI certification.

POWER SYSTEM COMMISSIONING

Substation Transformer DGA & Turbine Rolling Telemetry

Monitor power plant commissioning with microsecond DAQ precision. Stream BHEL boiler hydro tests, turbine rolling overspeed trips, POWERGRID transformer Dissolved Gas Analysis (DGA), Tan Delta insulation tests, and ASME PTC heat rate performance guarantee runs across NTPC and utility assets.

Transformer DGA & Tan Delta
Oil breakdown BDV voltage, Turns Ratio, DGA fault detection & Megger IR
Turbine Rolling & PG Test
Main stop valve stroke, overspeed trip, ASME PTC heat rate & 72-hr trial COD
Request a DemoExplore Energy & Industrial Infrastructure Framework
NTPC / BHEL Heavy Power Plant Gas Turbine Test Cell Telemetry
POWERGRID & NTPC DAQ ONLINE72-Hr Trial / 50 Hz Grid
PLATFORM CAPABILITIES

Designed for Mission-Critical Fidelity

1. Transformer Tan Delta & DGA Chromatographic Monitoring

Substation transformer testing: Megger insulation resistance, Tan Delta dissipation factor, oil dielectric BDV voltage withstand, and continuous Dissolved Gas Analysis (DGA) for predictive fault detection.

1. Transformer Tan Delta & DGA Chromatographic Monitoring

One telemetry platform from BHEL OEM works to Commercial Operation Date (COD)

OEM FAT & BOILER TEST

→Factory Acceptance Tests (FAT), Type & Routine tests at BHEL, GE & Siemens works.
→Boiler hydraulic pressure test (1.5x design pressure), steam blowing, & acid cleaning.
→Furnace purge, oil/coal firing light-up, & safety valve floating tests.

TURBINE & SUBSTATION

→Turbine rolling to 3000 RPM, overspeed governor trip, & MSV/CV/IV valve stroke.
→Generator OCC/SCC, POWERGRID transformer DGA, Tan Delta, & switchgear timing.
→Field-to-DCS loop checking, protection relay secondary injection, & C&I logic.

PG TEST & CEA COD

→First-time generator grid synchronization & Indian Electricity Grid Code (IEGC) compliance.
→ASME PTC / IEC 60953 Performance Guarantee (PG) heat rate & CPCB stack emission testing.
→CEA mandated 72-hour continuous full-load trial operation, COD declaration & CPRI approval.
Rocket engine hot-fire

From BHEL Boiler Light-Up to Commercial Operation Date (COD). Zero Telemetry Loss.

9-PHASE SATELLITE AIT & GROUND SEGMENT PIPELINE

Power Generation & Electrical Equipment Testing & Validation Framework

Institutional testing and commissioning framework for thermal, hydro, renewable & substation power systems (NTPC, CEA, POWERGRID, BHEL, CPRI, ASME PTC & IEC 60953).

BHEL / GE / Siemens FAT

1. Pre-Commissioning Testing (OEM Works - BHEL, GE, Siemens)

Factory Acceptance Test (FAT)

Witnessed by NTPC/utility QA engineers at OEM works before dispatch

Type Test (IS/IEC Standards)

One-time test on representative unit to validate design per IS/IEC standards

Routine Test

Performed on every manufactured electrical & turbine unit prior to dispatch

Special Contract Tests

Additional project-specific contractual qualification tests

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1. Pre-Commissioning Testing (OEM Works - BHEL, GE, Siemens)
BHEL / GE / Siemens FAT
ISRO / SPACEX READY
PLATFORM CAPABILITIES

Engineered for High-Fidelity Domain Telemetry

Edge FFT Spectral Analysis

Compute real-time frequency spectrums to detect bearing wear early.

OPC UA & Modbus Native

Connect directly to existing industrial PLCs and SCADA systems.

Continuous 24/7 Ingest

Resilient ring-buffer storage ensures zero telemetry loss during outages.

IEC 62443 Security

Hardened industrial cybersecurity architecture for energy assets.

Time-Series Archival

Compress years of high-frequency sensor history efficiently.

Anomaly Trend Graphs

Intuitive web dashboards for plant operators and field technicians.

MEASURABLE IMPACT

Proven Results in Mission-Critical Facilities

3 Weeks
Early Warning Lead Time

Detect bearing failure before catastrophic mechanical breakdown.

99.99%
Uptime Guaranteed

Industrial-grade reliability for mission-critical power assets.

100%
SCADA Compatibility

Bridges legacy industrial PLCs into modern data pipelines.

PILOT PROGRAM

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